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Aluminium Coil Production Line — Turnkey

Turnkey aluminium coil production and processing line — for packaging, construction, and industrial applications in the UAE and GCC.

Aluminium Coil Production Line — Turnkey

Aluminium coil is the feedstock for a wide range of downstream products — beverage cans, food packaging foil, construction cladding panels, automotive components, and cable sheathing. With EGA operating one of the world's largest primary aluminium smelters in the UAE, the region has a natural upstream advantage for coil production. A local coil line converts primary aluminium into high-value flat-rolled product, capturing downstream margin and serving both Gulf manufacturers and export markets.

What the solution includes

  • Continuous casting unit — horizontal or vertical, for slab or strip feedstock
  • Hot rolling mill — breakdown and finishing passes to intermediate gauge
  • Cold rolling mill — to final gauge with thickness tolerance control
  • Annealing furnaces — batch or continuous, for temper control
  • Slitting and cut-to-length lines — for coil and sheet preparation to customer specification
  • Surface treatment and tension levelling systems
  • Coil handling, packaging, and dispatch systems

How the project proceeds

  1. Define feedstock source, product range (alloys, gauges, tempers), and target capacity
  2. Develop the technology concept — casting route, rolling schedule, and finishing configuration
  3. Execute procurement from qualified rolling mill suppliers and deliver to site
  4. Commission and qualify the line to product specifications

Why Infinity

Aluminium rolling is one of the most capital-intensive and process-sensitive segments of the aluminium value chain. Selecting the right rolling technology, configuring the pass schedule correctly, and qualifying the line to end-user specifications requires engineering knowledge that goes beyond equipment sourcing. We combine procurement capability with process engineering to deliver a line that produces conforming product from day one.

Can the line process both primary and recycled aluminium?

Yes — with the appropriate casting and alloying configuration, the line can process remelt from scrap as well as primary metal. This is increasingly relevant as EGA expands its recycling capacity.

What end-product applications is the line suited to?

The configuration depends on the target product — packaging foil and can stock require different gauges and tempers than construction sheet or heat exchanger strip. We design the line around the specific product mix.

What is the minimum viable capacity for this investment?

Rolling lines become economically viable at around 30,000–50,000 tonnes per year, depending on product complexity. We can model the economics for your specific product and market assumptions.

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